CharCoat SC

Products / Fire Protection / CharCoat SC

Thin-Film Intumescent Coating

Structural Steel Fire Protection

CharCoat SC

120-Minute Water-Based Thin-Film Intumescent Coating for Structural Steel
 

CharCoat SC is a high-performance, water-based thin-film intumescent fire protection coating designed for use on structural steel. Engineered to offer up to 120 minutes of fire resistance (BS 476 Part 21), it expands rapidly when exposed to heat, forming a robust insulating char that safeguards steel integrity during fire exposure.

This single-component solution combines aesthetic flexibility, low VOCs, and exceptionally low dry film thicknesses (DFT), making it an ideal choice for interior and semi-exterior applications in architectural, industrial, and commercial settings.

 

Industries

Oil & Gas

Infrastructure & Utilities

Industrial Plants

Commercial Buildings

Residential Buildings

Power

Mining

Steel Plants

Smelters

What is CharCoat SC?

CharCoat SC is a high-performance, water-based thin-film intumescent fire protection coating designed for use on structural steel. Engineered to offer up to 120 minutes of fire resistance (BS 476 Part 21), it expands rapidly when exposed to heat, forming a robust insulating char that safeguards steel integrity during fire exposure.

This single-component solution combines aesthetic flexibility, low VOCs, and exceptionally low dry film thicknesses (DFT), making it an ideal choice for interior and semi-exterior applications in architectural, industrial, and commercial settings.

How It Works

CharCoat SC utilizes intumescent technology—upon exposure to fire, the coating undergoes a controlled chemical reaction, expanding 20 to 30 times its original thickness. This results in a durable char layer that insulates steel substrates against extreme temperatures, maintaining structural stability and preventing collapse.

Certifications & Fire Test Performance

Standard/Test
Result
Fire Resistance Rating
Up to 120 minutes for structural steel
Tested Durations
SC – 120 minutes (Interior/Semi-Exterior)

Key Features & Advantages

Fire rates steelwork up to 120 minutes

Water-based, ZERO VOC

Extremely low DFTs (as low as 187 microns)

Non-toxic, non-hazardous, environmentally safe

Smooth, architectural finish; brush or spray application

Single-component—no mixing required

Zero maintenance after application

Permanent, cost-effective fire protection solution

High solids, low spread rate for reduced material use

Technical Specifications

Parameter
Value / Details
Fire Resistance
Up to 120 minutes
Application Method
Spray (single coat 0.600mm WFT), Brush
Coverage Rate
1800 g/m² @ 1.0mm DFT
Dry Film Thickness (DFT)
As low as 250 microns
Drying Time @ 25°C
Touch: 2 hrs, Hard: 4 hrs, Full Cure: 72 hrs
Coating Interval @ 25°C
Minimum 4–6 hrs
Color/Finish
White, Matte
Packaging Sizes
25kg Pails; other sizes available on request
Service Temperature
+5°C to +35°C (Storage & Application)
VOC Content
ZERO
Certifications
BS 476 Part 21, GB14907-2018

Sustainability / Environmental Information

CharCoat SC is engineered with sustainability in mind:

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