CharCoat IS

Products / Fire Protection / CharCoat IS

Intumescent Firestop Sealant

Fire and Smoke Sealing for Penetrations and Joints

CharCoat IS

A high-performance, intumescent firestop sealant delivering up to 4 hours of fire resistance for critical penetrations and joints.

CharCoat IS is a water-based, intumescent firestop sealant designed to prevent the spread of fire and smoke through openings in fire-rated walls and floors, including service penetrations. It maintains acoustic performance and provides a flexible, durable seal for joint movement. With a robust intumescent char formation under fire exposure, CharCoat IS ensures reliable fire protection for up to 4 hours.

Core Technology: Intumescent sealant that expands at approximately 180°C to form a fire-resistant char, sealing gaps and penetrations effectively.

Industries

Infrastructure & Utilities

Industrial Plants

Power

Commercial Buildings

Residential Buildings

What is CharCoat IS?

CharCoat IS is a water-based, intumescent firestop sealant designed to prevent the spread of fire and smoke through openings in fire-rated walls and floors, including service penetrations. It maintains acoustic performance and provides a flexible, durable seal for joint movement. With a robust intumescent char formation under fire exposure, CharCoat IS ensures reliable fire protection for up to 4 hours.

Core Technology: Intumescent sealant that expands at approximately 180°C to form a fire-resistant char, sealing gaps and penetrations effectively.

How It Works

CharCoat IS cures upon exposure to atmospheric conditions, forming a flexible seal that accommodates joint movement. When exposed to fire, the sealant undergoes thermal activation at around 180°C, expanding to create a robust, intumescent char that blocks the passage of fire, smoke, and toxic gases for up to 4 hours. Its high sound insulation properties further enhance its suitability for fire-rated walls and floors. The product can be used with backing materials like stone wool to optimize performance and reduce shrinkage during curing.

Certifications & Fire Test Performance

Standard/Test
Result
Fire Resistance
Up to 4 hours fire resistance
EXOVA BM
Tested at EXOVA BM (Trada, UKAS accredited) per EN ISO 10140-2:2010
Test Reports
Available upon request from CharCoat technical support

Key Features & Advantages

Fire Resistant: Protects up to 4 hours against fire and smoke.

Sound Insulation: Reduces noise by 62+ dB.

Eco-Friendly: Water-based, low VOC, EMICODE EC1PLUS certified.

Versatile Use: Bonds to concrete, masonry, steel, gypsum, glass, plastics, etc.

Flexible & Durable: Stays elastic for joint movement, lasts up to 30 years.

Fast Cure: Tack-free in 4 hrs, full cure in ~1 month.

Easy Apply: Smooth finish, paintable with most paints.

Technical Specifications

Parameter
Value / Details
Fire Resistance
Up to 4 hours (EI 30 U/C, 45 U/C for PE conduits)
Application Method
Caulking gun, trowel, or brush; apply to clean surfaces
Coverage Rate
Varies by joint size; 2:1 width-to-depth ratio recommended (min. 12 mm depth)
Required Thickness (DFT)
Minimum 12 mm depth for optimal performance
Drying/Curing Time
Tack-free in 4 hours; full cure in ~1 month for fire performance
Color / Finish
Various colors, smooth finish
Packaging Sizes / Formats
Available in standard sealant cartridges (consult CharCoat for sizes)
VOC Content
4.64 g/L, water-based, EMICODE EC1PLUS compliant
Certifications
ETA per ETAG 026-2 and 3, EN ISO 10140-2:2010, EMICODE EC1PLUS

Sustainability / Environmental Information

CharCoat IS is water-based, non-toxic, halogen-free, and low VOC for a safer work environment and easier regulatory compliance.

Get In Touch

Pune Office

Mumbai Office

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