CharCoat FP

Products / Fire Protection / CharCoat FP

Firestop Panel

Penetration Sealing for Fire and Smoke Containment

CharCoat FP

4-Hour Fire Rated Panel for Superior Passive Fire Protection
 

CharCoat FP is a high-performance firestop panel designed to maintain the fire resistance of walls and floors penetrated by building services such as cables, pipes, and ducts. Comprising a stone wool core sealed with CharCoat CC Coating on both faces, this panel provides a robust barrier against fire, smoke, and hot gases. It is engineered for use in demanding environments requiring up to 4 hours of fire protection.

Industries

Commercial Buildings

Industrial Plants

Infrastructure & Utilities

Power

Residential Buildings

What is CharCoat FP?

CharCoat FP is a high-performance firestop panel designed to maintain the fire resistance of walls and floors penetrated by building services such as cables, pipes, and ducts. Comprising a stone wool core sealed with CharCoat CC Coating on both faces, this panel provides a robust barrier against fire, smoke, and hot gases. It is engineered for use in demanding environments requiring up to 4 hours of fire protection.

 

How It Works

CharCoat FP leverages a stone wool core with excellent thermal insulation properties, combined with a specialized CharCoat CC Coating that forms a protective barrier. In a fire, the coating slows the heat transfer through the panel, reducing the rate at which the core heats up and acting as a heat sink for conductive penetrations like metal pipes. When paired with CharCoat IS Intumescent Sealant, it ensures a tight seal around services, preventing the passage of flames, smoke, and toxic gases. The system is rigorously tested to meet global fire safety standards.

Certifications & Fire Test Performance

Standard/Test
Result
Fire Resistance Ratings
Up to 4 hours (240 minutes) for electrical cables and PVC/steel pipe penetrations.
Test Standards
Tested per EN 13501-2 for fire resistance in supporting constructions.

Key Features & Advantages

Fire Resistance: Up to 4 hours protection.

Versatile: Seals cables, metal & plastic pipes.

Eco-Compliant: Meets BREEAM M1, low emissions.

Non-Combustible: Stone wool core prevents fire spread.

Easy Install: Pre-coated boards save time.

Durable: CharCoat CC adds fire & smoke resistance.

Safe: No PBT/vPvB substances.

Long Life: 18 months shelf life (5°C–35°C).

Technical Specifications

Parameter
Value / Details
Fire Resistance
Up to 4 hours (EN 13501-2); EI 120 C/C (E 120) for Alupex pipes; E 120 for copper pipes
Application Method
Mechanical fixing with CharCoat IS Intumescent Sealant for service sealing
Coverage Rate
Coating: 1.3–1.4 kg/m²
Required Thickness (DFT)
Panel: 50 mm (standard); Coating: Factory-applied
Drying/Curing Time
Sealant: 3–6 days (depending on thickness and temperature); Max. 25 minutes (surface tack-free)
Color / Finish
White surface (coating), green core (panel)
Packaging Sizes/Formats
50 x 600 x 1200 mm panels; 64 pieces per pallet
Service Temperature
-30°C to +80°C (hardened); Application: -5°C to +50°C
VOC Content/Environmental
Compliant with BREEAM M1 Protocol; No PBT/vPvB substances
Certifications
EN 13501-2, BREEAM M1 Protocol

Sustainability / Environmental Information

CharCoat FP is designed with environmental responsibility in mind

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